Crushing plants on Wikipedia are described as “one-stop crushing installations” which is exactly what this equipment is. However, Wikipedia fails to mention that the crushing plants that come in all sizes and types rely on specialized equipment and machinery in order to work in an effective manner. Here is more information on how different crushing and mining equipments work.
People that do not have experience with how rock-processing plants work are often under the impression that these plants are static. The crushing plants are either mobile or installed in a single place, which allows operators to perform various tasks. The tracked plant is a specially designed machine that is mobile, meaning it can move from one site to the next.
Crushing plants are mainly used to pulverize and break down rocks to a specific size. These plants also typically feature many different stations that normally involve a primary, a secondary, and a tertiary. On the sites where reliable rock-processing machinery is utilized, each of these stages is monitored carefully with the use of equipment that uses state-of-the-art technology along with expertise and precision.
What Type Of Equipment Is Used For Rock Processing And Crushing?
A crushing plant is described as a machinery type that is calibrated to match up to the purpose and intention of a site. For example, these plants are commonly used to crush rocks for either general or construction use, or for recycling purposes. The most common machinery used includes intake hoppers, loading conveyors, jaw crushers, cone crushers, and magnetic separators. Many of these parts are produced and designed by leading manufacturers in many countries across the globe.
What Is A Crushing Plant? The Processes Of A Crushing Plant
Here is an overview of how a crushing plant works:
Raw materials are gradually and evenly conveyed into the jaw-stone crushing equipment for the first stage of crushing through a hopper or a vibrating feeder.
The crushed rock or stone materials are then conveyed to a crushing plant along a belt conveyor for the secondary crushing. From here they are sent to the vibrating screen where the materials are separated.
After the process of separation, the materials that qualify are removed as the final product, while any unqualified materials are transported back to the crushing equipment where they go through the entire process again.
The operators of a crushing plant will classify their final product according to various size ranges.
Definitions of the different parts in a typical crushing plant:
Vibration Feeder
This is a part that feeds the materials into the jaw.
Crushers
These are machines where the stones and rocks are crushed and broken down.
Vibrating Screen
These parts are mainly used for separating the materials into different sizes once obtained by a crusher.
Belt Conveyor
These are belts used in crushing plants to transport raw materials from one piece of equipment to the next during the different phases involved in processing.
Central Electric Control System
The CECS, which is short for Central Electric Control System, controls and monitors the operations and processes of the crushing plant.